When the OEM is gone, the print is lost, or the part number aged out decades ago, we work backward from the component in your hand. Measure it, model it, and machine the replacement in-house — one accountability chain from sample to finished part.
Gear Force Machine reverse-engineers broken and obsolete machine parts — from the worn component itself, a photograph, or a damaged sample — for plants nationwide. We measure and digitize the geometry, rebuild it in CAD accounting for wear, specify the right material and heat treat, then manufacture the replacement in-house. No OEM drawings required.
Gears, shafts, housings, wear rings, extruder and pump screws, sprockets, couplings — if it can be measured, we can remake it, even when the original manufacturer no longer exists. We cut gears up to 30 feet in diameter, hold shaft straightness to 0.001" per foot, and match materials and hardness to the original duty. Send us the part, a photo, or an old print — call 832-729-9906and we'll tell you what's possible.
Reverse engineering only works when measurement, engineering, and machining live under one roof. We capture the geometry, rebuild it correctly, and cut it ourselves — nothing gets lost handing off between vendors.
We start with whatever you have — the worn part, a broken half, a photo, or a mating component. Precise measurement and geometry capture turn a physical sample into hard numbers we can build from.
We rebuild the geometry in CAD, correcting for wear so the new part matches original spec — not the failed condition. Then we specify the material, hardness, and heat treat the application actually demands.
Gear cutting, turning, milling, and grinding all happen on our floor. One shop owns the whole job — so the part that ships fits and runs the first time, with a single point of accountability.
We review what you have — the worn part, a broken sample, a photo, or the mating component — and confirm the geometry can be recovered and remade.
Precise dimensional measurement captures every critical feature: gear teeth, splines, threads, bores, and fits. The physical part becomes a set of hard numbers.
We rebuild the geometry in CAD, correcting for wear to restore original spec, then specify the material, hardness, and heat treat the duty requires.
Gear cutting, turning, milling, and grinding in-house — up to 30 ft in diameter, with shaft straightness held to 0.001" per foot.
The finished part is dimensionally inspected against the model and checked against the original before it ships, backed by our workmanship warranty.
Not sure where to start? Call 832-729-9906 and we'll walk through it with you.
Tell us what the part is, where it runs, and what you have to work from — the worn component, a damaged sample, photos, or a legacy print. Anything helps us quote fast. We reply within one business day, immediately for emergencies.
Looking for something else? Explore every service line.
All servicesPick up the phone for a technician dispatch. Submit a request for a detailed quote. Either way, you'll hear back within the hour.
24/7 Nationwide · ISO 9001:2015 · AGMA & AGC Member
