Gear Force Machine
A large helical gear with a tapered roller bearing and shaft being assembled on the Gear Force Machine shop floor.
Equipment & Capabilities · Nationwide

Everything under one roof — teardown to test.

Gear cutting, precision machining, reverse engineering, welding, NDT, and balancing — all in-house. It's why we can rebuild the units most shops turn away, and stand behind them.

Call 832-729-9906Request a Quote

Gear Force Machine keeps the entire rebuild under one roof. We tear down, inspect, machine, cut gears, reverse-engineer obsolete parts, weld and hardface, run non-destructive testing, and dynamically balance and test — so one shop owns the whole job and one accountability chain stands behind it.

What We Do In-House

Six disciplines, one shop.

In-House Gear Cutting

We cut, grind, and match gears most shops send out — pinions to ring gears and mill drives, in nearly every geometry.

  • Up to 30 ft in diameter
  • Spur, helical, herringbone & bevel
  • Cut to OEM or reverse-engineered profile

Precision Machining

Turning, milling, boring, and grinding of shafts, housings, bores, and journals, held to tight tolerance and verified.

  • Bores & journals to ≤ 0.001"
  • Shafts, sleeves & wear rings
  • Large-envelope turning & milling

Reverse Engineering

No drawing, no OEM, no problem. We build the part from the worn component, a photo, or a damaged sample.

  • Gears, shafts, housings & screws
  • Obsolete & discontinued parts
  • CAD from the part in hand

Welding & Hardfacing

Weld build-up, hardfacing, and metal restoration to bring worn blades, flights, and gear teeth back to size.

  • Sigma blade & screw-flight rebuild
  • Hardfacing & carbide inlay
  • Crack & wear repair

NDT & Inspection

Magnetic particle, dye penetrant, ultrasonic, and dimensional inspection to validate every repair before it ships.

  • Surface & subsurface NDT
  • Dimensional & gear inspection
  • Documented condition reports

Balancing & Testing

High-speed dynamic balancing plus loaded run-in and pressure testing so units ship smooth and sealed.

  • Dynamic balancing
  • Loaded run-in & pressure test
  • Leak-tested before ship
30 ft
Max gear diameter cut in-house
≤ 0.001"
Machining tolerance held
60+ yrs
Rebuilding since 1960
In the Shop

The work behind the warranty.

  • A large bull gear being machined with a worker for scale at Gear Force Machine.
  • Massive herringbone gear shafts with red contact-marked teeth on the shop floor.
  • A machinist turning a large Sigma mixer blade on the lathe at Gear Force Machine.
  • A welder rebuilding a Sigma mixer blade with sparks flying in the shop.
  • Rebuilt centrifuge scroll conveyors and bowl heads laid out on pallets.
  • A row of freshly machined pinion and gear shafts at Gear Force Machine.
See how we apply it across every service line
When You Need Us

Emergency or planned — we're ready when you call.

Pick up the phone for a technician dispatch. Submit a request for a detailed quote. Either way, you'll hear back within the hour.

Call 832-729-9906Request a Quote

24/7 Nationwide · ISO 9001:2015 · AGMA & AGC Member