A decanter centrifuge open on the test stand with an orange backdrive gearbox at Gear Force Machine.
Case Study · Centrifuge Repair

A worn decanter centrifuge — rebuilt and rebalanced.

It came in down on throughput and shaking. It left with the scroll, bowl, and backdrive rebuilt, high-speed balanced, run-tested, and repainted.

Equipment
Decanter centrifuge
Scope
Scroll, bowl & backdrive
Industry
Wastewater / Process
Turnaround
~3 weeks
Service
Balanced & tested
Before & After

Drag to see the difference.

The same decanter rotating assembly rebuilt and repainted after service.
A worn decanter centrifuge rotating assembly before rebuild.
Before
After

Left: as received, worn and out of balance. Right: rebuilt, rebalanced, and repainted, ready to run.

The Challenge

A decanter centrifuge had lost throughput and cake dryness on a continuous process line. The scroll flights and bowl were worn, the bearings were shot, and the whole rotating assembly was running with high vibration — the kind of problem that only gets worse the longer it stays in service.

What We Did

We fully tore down the rotating assembly, then rebuilt and hardfaced the scroll conveyor and repaired the bowl. New bearings and seals went in, and the backdrive gearbox was serviced. The complete assembly was high-speed dynamically balanced and put through a run test before it left the shop.

The Result

The centrifuge went back to rated throughput and cake dryness, running smooth on the test stand and documented with a written condition report — ready to drop back in and run.

From the Shop
  • Rebuilt centrifuge scroll conveyors and bowl heads laid out on pallets at Gear Force Machine.
  • A rebuilt decanter centrifuge rotating assembly with an orange backdrive on a white base.
  • An array of spherical-roller bearings on the shop bench for a centrifuge rebuild.

This was Centrifuge Repair. Have a similar unit?

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